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China Plasma Cutting Torches And Wearing Parts Suppliers
As the consumable components within the plasma torch naturally wear over time, the quality and accuracy of the finished parts is diminished. Increased edge bevel, bottom dross build-up, and edge distortion are important signs to the operator that a consumable change is needed. In order to remedy these problems, it is not uncommon for the operator to automatically replace the entire set of consumables – especially the electrode, nozzle and shield cap – instead of evaluating each component individually. This results in excessive consumable usage, which negatively impacts the overall cost of operation and increases the cost to produce each finished part.
Since many variables affect the life of torch consumables and since each application is unique and includes different operating conditions, it is difficult to make blanket statements that exactly quantify the number of expected pierces from each component. Instead, it is better to learn what to look for on each consumable and then perform a quick visual inspection when cut quality diminishes. In addition to the electrode, nozzle, and shield cap that garner most of the attention, it is also important to inspect the swirl ring, inner retaining cap and outer retaining cap. Each and every plasma torch component plays a critical role in producing the longest life and highest cut quality possible.